We deliver turn-key production plants

Step by step to success

From the very beginning, RAILONE provides powerful support for its customers and business partners. After the application specifications for the sleepers to be produced have been clarified – for example, train operational speed, axle loads, implementation in either ballastless or ballasted mode, and the like – the optimal sleeper design will be developed. The next phase includes studies of existing infrastructure, terrain features, and available raw materials. The subsequent step is new design of a production plant or modification of a proven plant type. After investigation of production conditions, relative humidity, temperatures – as well as concrete constituents such as sand, stone chippings, and aggregate – sample sleepers are manufactured and tested under local conditions in the customer’s country. Official approval is obtained in accordance with the regulations and standards of the country: e.g., British, American, Australian, or German Standards. When the new sleeper factory is built, the sleepers have usually already been certified – i.e., productivity and cost effectiveness can be reliably calculated in advance.

The complete package

Plant construction by RAILONE exports into all the world the experience of one of the leading suppliers of concrete sleepers and track systems – always tailored exactly to the customer’s requirements. RAILONE, as one-stop provider, assures efficient performance of all services and steps of work – beginning with consulting and planning, including delivery and assembly, and extending to support for operation of the completed rail line. If requested, RAILONE will provide individual training of production staff and plant employees in key positions, which means support for the customer’s team already in the crucial start-up phase. With training and supervision by RAILONE specialists, the plant will from the very beginning be operated by staff that can assure efficiency, sustainability, and quality – typical Engineered by RAILONE.